K.C.C. SHOKAI LIMITED

KCC manufactures and markets mosaic type monitoring display systems and wire markers, and distributes LED display systems,3D converters etc. as well as useful materials for noise and vibration control, shock protection and ergonomics.

Elastomers for Noise and Vibration Control, Shock Protection and Ergonomics (manufactured by EAR)/
Non-Vinyl-Chloride Molding Material

photo

Features

  • Environmentally-friendly, halogen-free formulation.
  • Optimizes vibration and shock control via high internal damping.
  • Controls shock pulses rapidly in minimal sway space.
  • Compliant with Japan Green Procurement Survey Standard Initiative, RoHs, Waste Electrical and Electronic Equipment, and the most clean room and HDD requirements..
  • Pliable, strong, wear-resistant and adhesive-friendly
  • Available as standard grommets, mounts, bushings and other parts or in custom moldings

Typical Applications

  • Hard disk drive isolation mounting in computers, digital video recorders(DVRs), MP3 players.
  • Rotational vibration control for hard disk drives in servers and mass storage units(hot swap and fixed carriers).
  • Fan and blower mounting (tool-less) for noise control.
  • Low rebound bumpers, crash stops and shock pads.
  • Stepper motor and fractional horsepower motor mounting.

E-A-R’s ISODAMP® C-8002 Series

E-A-R’s ISODAMP® C-8002 Series thermoplastic molding material combines excellent damping performance and mechanical strength with compliance to environmental and other high cleanliness specifications, for high performance solutions in a wide variety of molded parts applications.
Proprietary ISODAMP® C-8002 TPE manages the conflicting requirements of shock and vibration control with a molecular structure that ensures low vibration amplification at system resonance, and provides excellent shock protection within tight space constraints. Highly damped C-8002 material effectively dissipates shock and vibration energy internally and quickly restores system equilibrium.
There are no halogens or other specific, banned substances in ISODAMP® C-8002, making it an ideal solution for products designed for Japan and other applications with environmental regulations limiting the use of a wide variety of formulations. In addition, C-8002, contains no silicones, metal oxides, chromium, arsenic, lead, heavy metals, or banned CASE materials.
ISODAMP® C-8002’s physical properties - soft, pliable, strong, wear-resistant, flame-resistant, and highly dielectric - make it ideal for a broad range of applications where shock, vibration and noise control solutions are required. Off-the-shelf standard components include grommets, fan mounts, bushings and equipment feet. ISODAMP® C-8002 is also available in custom molded configurations to meet unique design challenges..

The Difference Is The Damping

ISODAMP® C-8002 elastomers offer important advantages over lightly damped materials, such as natural and synthetic rubbers, silicones, gels and commodity TPEs. These advantages are especially important to control noise, shock and vibration in complex, component-dense OEM products. Lightly damped isolators, soft enough for good vibration and shock protection isolation, may require more sway space and room for deflection during a shock input than most product designs can allow. But a stiffer isolator, which may be needed to prevent crashing or bottoming out, could have a negative effect on vibration performance. Highly damped ISODAMP® C-8002 isolators help alleviate these conflicts. With low amplification at resonance (Figure 1), ISODAMP® isolators reduce the need for low natural frequency systems, allowing a stiffer ISODAMP® mount for excellent stock control, while still providing vibration isolation performance for the most noise control applications.
In addition, compared with lightly damped mounts, the high damping in ISODAMP® C-8002 isolators also means lower peak acceleration and displacement response(sway) to shock input, and dramatically reduced settling time. (Figure 2).

image Figure 1:
Lightly damped isolators can amplify incoming vibration, causing damage and excess noise. E-A-R ISODAMP® and VersaDamp isolators help minimize this concern and better accommodate variable-frequency , impulsive or broadband vibration sources.
Figure 2:
ISODAMP® elastomers reduce sway space by nearly half, slowing for compact shock protection systems.
Property
Description TPE Thermoplastic Elastomer
Restriction of Hazardous Substances(RoHS)
Directive 20EC
Meets
Loss factor
ASTM D5279 @ 10Hz, 0.3% Amplitude
Glass Transition
Max Loss Factor
Los Factor at 20C (68F)
-4C (25F)
1.1@7C (45F)
.55
Relative Peak Transmissibility (dB) 3
Hardness
ASTM D2240
Shore A Durometer 23C (73F)
15 sec impact
57
Resilience Bashore Rebound (%)
ASTM D2632
22C (72F)
4
Specific Gravity (g/cc)
ASTM D792
1.05
Tensile Strength (psi)
ASTM D412
7930 (1150)
Elongation (%)
ASTM D412
754
Tear Strength (lbf/in)
ASTM D624
30 (173)
Compression Set (% original height)
ASTM D395 Method B
22hr at 22C(72F)
18
Compression Load Deflection (psi)
ASTM D575 at 0.51 cm/min (0.2 in/min)
10% kPa(psi)
20% kPa(psi)
30% kPa(psi)
751 (109)
1530 (222)
2440 (354)
Compression Modulus kPa (psi) 7584 (1100)
Flammability
UL 94 min 2.8mm (0.110 in) thick
Listed V-0
Outgassing
BASG 33074
Wt. % Total Mass Loss
Wt. % Volatile Condensable Material Loss
0.118
0.001
Electrical Resistance
Volume Resistivity ASTM D257 (Ω・cm)
2.4 x 1014
Electrical Resistance
Surface Resistivity ASTM D257 (Ω/square)
3.1 x 1016
Thermal Conductivity
ASTM C177 w/m・k (Btu-in/ht-ft2-F)
0.154 (1.07)
Bacterial Resistance
ASTM G22-96
No Growth (Pass)
Fungal Resistance
ASTM G21-96
Rating1
Trace Growth
Abrasion Resistance
ASTM D3389 (1000 mg H22 wheel)
Wear Factor mg/1000 cycles
592
Chemical Resistance
ASTM D543 7 day immersion
Weight Change (%)
2M Sulfuric
+0.48
Sea Water +0.66
Mineral Oil +9.30
Deionized Water +0.92
1% Soap +1.00
UV Resistance
ASTM G53 2 week exposure
Durometer - change in Shore A
(15 Sec. Impact)
Tensile Stlength % change
Elongation % change
-5

-2.6
+1.4
Ozone Resistance
ASTM D1149
Bent Loop-100 pphm 40C for 7 days
No Cracks (Pass)
Accelerated Aging (70C for 7 days)
Durometer - change in Shore A
(15 Sec. Impact)
Tensile Stlength % change
Elongation % change
-5
+2.8
+1.5
Coefficient of Friction
ASTM D1894 on polished aluminum
Satic
Kinetic
1.06
0.60
Plasticizer Migration
ASTM D1203 Method A
% wt. loss @ 70C 24 hr. Activated Charcoal
0.0
Brittleness Temperature
ASTM D2137
-12C (10F)
Adhesive Test on Steel -PSA500
Peel ASTM D903 - k/Nm (lbf/in)
Ambient
Aged 70C
hear ASTM D3163 - kPa (psi)
Ambient
Aged 70C
1.5 (8.4)

1.7 (10.0)
338 (49)

234 (34)
Presence of Silicone
Attenuated Total Reflectance - FTIR
Not Detected
Anion Content - μg/g
Extraction for 1 hr. @ 85C, measured via
lon Chromotography
Bromide
Chloride
Flouride
Nitrate
Nitrite
Sulfate
Not Detected
1.000
0.400
Not Detected
Not Detected
Not Detected
Temperature Range
Peak Performance
Recommended Maximum Intermittent
17C to 41C (62F -105F)
80C (176F)
image The data listed in this materials summary is typical or average based on tests conducted by independent laboratories or by the manufacturer.
Isodamp is trademark registered by E-A-R Specialty Composites in the United States.
Isoloss is trademark registered by E-A-R Specialty Composites in the United States.

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