K.C.C. SHOKAI LIMITED

KCC manufactures and markets mosaic type monitoring display systems and wire markers, and distributes LED display systems,3D converters etc. as well as useful materials for noise and vibration control, shock protection and ergonomics.

Elastomers for Noise and Vibration Control, Shock Protection and Ergonomics (manufactured by EAR)/
Barrier Composites

TUFCOTE®, barrier and barrier composites incorporate the sound absorption properties of TUFCOTE® acoustical foams with the sound barrier properties of TUFCOTE® barrier materials to provide highly effective noise control and installation efficiency in a wide range of applications. Easy and economical to install, barrier absorber composites are ideal for lining vehicle and boat engine compartments, generator covers, engine firewalls, and machinery and equipment enclosures, where the durable facings provide protection from dirt, oil and grease. Available with pressure-sensitive adhesive(PSA), they also can be edge-sealed to resist moisture, oil and other contaminants, and easily die-cut.
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Features

  • Combine tough, flexible E-A-R barriers with acoustical foams for high transmission loss performance.
  • E Series composites include WB Series vinyl barriers
  • R Series composites include R Series urethane barriers
  • Ideal for application to engine firewalls, vehicle floormats, exsiting cabinets and machinery housings.
  • Data presented for four products of the many standard and custom composites available.
Property E-0-10-25 R803-25-10-100SM R813-25-10-100RM E-2D25-10-0
Description
Decoupler
2-layer
0.64cm(0.25 in)
polyester Urethane Foam
3-layer
0.64cm(0.25 in)
polyether Urethane Foam
3-layer
0.64cm(0.25 in)
polyether Urethane Foam
2-layer
.635cm(0.25 in)
Vinyl Damping Foam
Barrier 5 kg/m (1 lb/ft )Vinyl 5 kg/m (1 lb/ft )Vinyl 5 kg/m (1 lb/ft )Vinyl 5 kg/m (1 lb/ft )Vinyl
Absorber 2.54cm(1 in)Polyether
Urethane Foam Faced with
Aluminized Polyester
2.54cm(1 in)Polyether
Urethane Foam Faced with
Reinforced Alum. Polyester
Thickness cm(in) 0.76(0.30) 3.6(1.35) 3.6(1.35) 0.765(0.32)
Weight kg/m2(lb/ft2) 5.01(1.02) 5.40(1.10) 5.40(1.10) 5.86(1.20)
Flammability
UL94
Composite listed
V-0 & 5VA
Faced Foam listed HBF Faced Foam listed HBF Barrier listed V-0
MVSS-302 Meets Meets Meets Meets
Tensile Strength kPa(psi)
Barrier, ASTM D638
4399(638) 6371(924) 6371(924) 4399(638)
Composite, ASTM D638 938(136)
Thermal Conductivity kvalue
ASTM C177 W/m・K
(BTU in/hr2ft F)
.040(0.28) .040(0.28) .040(0.28) .040(0.28)
Tear Strength kN/m(lbf/in)
Barrier, ASTM D1004
11(65) 21(120) 21(120) 11(65)
Elongation (%)
Barrier, ASTM D638
223 43 43 223
Composite ASTM D638 182
Sound Transmission Loss(dB)
ASTM E90-90 and
ASTM E413-87
Mounted to 16ga
steel panel
/ Composite
Mounted to 16ga
steel panel
/ Composite
Mounted to 16ga
steel panel
Mounted to 1/8 in
aluminum panel
@125Hz 21 / 15 23 / 15 23 24
@250Hz 29 / 17 26/ 17 26 24
@500Hz 32/ 19 26/ 19 26 27
@1000Hz 30 / 26 31 / 26 31 31
@2000Hz 46 / 37 50 / 37 50 48
@4000Hz 60 / 50 62 / 50 62 47
STC 34 / 24 32 / 24 32 32
Temperature Range C(F) Performance -30C to 82C
(-22F to 180F)
-34C to 93C
(-29F to199F)
-34C to 93C
(-29F to 199F)
-30C to 82C
(-22F to180F)
RoHS compliant Yes Yes Yes Yes
The data listed in this materials summary is typical or average based on tests conducted by independent laboratories or by the manufacturer.
Isodamp is trademark registered by E-A-R Specialty Composites in the United States.

Barriers/Composites

Item Size (English) Size (Metric) Weight Shape
Thickness
(in)
Width
(in)
Length
(in)
Thickness
(mm)
Width
(m)
Length
(m)
lb/sq ft kg/m²
E-0-
5-25
0.29 54 60ft 7.4 1.37 18.3 0.54 2.635 ROLL
E-0-
10-25
0.33 54 60ft 8.4 1.37 18.3 1.04 5.075 ROLL
WGB-
10-50
0.58 54 60ft 14.7 1.37 18.3 1.08 5.270 ROLL
E-0-
10-100
1.06 54 30ft 26.9 1.37 9.1 1.16 5.661 ROLL
R103-
10CM-25
0.34 54 48 8.6 1.37 1.2 1.04 5.075 SHEET
R104-
10CM-
25PSA34
0.35 54 48 8.9 1.37 1.2 1.06 5.173 SHEET
R312-
10PSA34-
50SM
0.59 54 72 15.0 1.37 1.8 1.11 5.417 SHEET
E Series composites include WB Series vinyl barriers
R Series composites include R Series urethane barriers
Ideal for application to engine firewalls, vehicle floormats, existing cabinets and machinery housings

BARRIER/ ABSORBER COMPOSITES

Item Size (English) Size (Metric) Weight Shape
Thickness
(in)
Width
(in)
Length
(in)
Thickness
(mm)
Width
(m)
Length
(m)
lb/sq ft kg/m²
E-25-
5-50RM
0.79 54 30ft 20.1 1.37 9.1 0.62 3.026 ROLL
E-25-
10-50RM
0.83 54 30ft 21.1 1.37 9.1 1.12 5.466 ROLL
E-25-
10-
100RM
1.33 54 30ft 33.8 1.37 9.1 1.2 5.856 ROLL
E-25-
16-50SM/
PSA34
0.9 34 98ft 22.9 0.86 29.9 1.73 8.442 SHEET
R403-
25-10-
50SM
0.83 54 72 21.1 1.37 1.8 1.12 5.466 SHEET
R603-
25-
10-75SM
1.09 54 72 27.7 1.37 1.8 1.16 5.661 SHEET
R803-
25- 10-
100SM
1.35 54 72 34.3 1.37 1.8 1.2 5.856 SHEET
R413-
25-10-
50RM
0.83 54 72 21.1 1.37 1.8 1.12 5.466 SHEET
R613-
25-10-
75RM
1.09 54 72 27.7 1.37 1.8 1.16 5.661 SHEET
R813-
25-10-
100RM
1.35 54 72 34.3 1.37 1.8 1.2 5.856 SHEET
E Series composites include WB Series vinyl barriers
R Series composites include R Series urethane barriers
Ideal for application to engine firewalls, vehicle floormats, existing cabinets and machinery housings

ISODAMP® DAMPED DECOUPLED BARRIERS

Item Size (English) Size (Metric) Weight Shape
Thickness
(in)
Width
(in)
Length
(in)
Thickness
(mm)
Width
(m)
Length
(m)
lb/sq ft kg/m²
E-2D25-
5-0
0.29 54 48 7.4 1.37 1.2 0.64 3.123 SHEET
E-2D50-
5-0
0.54 54 48 13.7 1.37 1.2 0.77 3.758 SHEET
E-2D25-
10-0
0.33 52 60ft 8.4 1.32 18.3 1.14 5.563 ROLL
E-2D50-
10-0
0.58 52 60ft 14.7 1.32 18.3 1.27 6.198 ROLL
E Series composites include WB Series vinyl barriers
R Series composites include R Series urethane barriers
Ideal for application to engine firewalls, vehicle floormats, existing cabinets and machinery housings

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Barrier Composites  / FAQ

Products related to "Elastomers for Noise and Vibration Control, Shock Protection and Ergonomics (manufactured by EAR)"

Confor Foams  / Molding Materials  / Isolation Materials  / Damping Materials  / Barrier Composites  / ISOLOSS® LS Foams  / Absorbing Foams  / Non-Vinyl-Chloride Molding Material

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